Computer-Aided Lean Management

by Roger Anderson, Albert Boulanger, John Johnson, and Arthur Kressner
About the authors


December 28th, 2012
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As shocking as the coastal devastation caused by Mega-Storm Sandy was Halloween, 2012, the prolonged electrical blackouts of much of coastal NYC, NJ, and CT were much more troubling. They never should have happened, and if any did, repairs should have taken only 72 hours or so, tops. The climate, it is “a’changin”, as any logical person living in the world, and certainly the US, should attest, whether from Alaska facing an ice-less Arctic Sea, to the far western US with it’s gigantic rain storms, the west with its unbelievable forest fires, the midland plains with its dust bowl sandstorms and droughts, the southeast with its category 5 tornadoes, or the eastern through southeastern coasts with their increasingly more devastating hurricanes. And ALL of these events are followed by prolonged electrical blackouts! Why? Because we almost always rebuild with the exact same technology that just got destroyed! And repairing the electric grid is the star of these infrastructure festivities because electricity is the foundation of our 21st century existence….


Since 1888, every storm that has taken overhead power out, from the smallest to the largest, from New York City to Galveston, Texas (except for these two cities, as I will discuss in a second), has resulted in utilities doing what they are comfortable doing, replacing the destroyed poles, transformers, and power lines in EXACTLY the same places, with the same technologies, as they did when they responded to every previous storm!  Utility after utility puts overhead electrical wires, poles and transformers in exactly the same places that were just destroyed by high winds knocking down trees (are we surprised?).


Now, finally, a utility is thinking outside the narrow box of that cost-plus, quasi-governmental industry. Historically the last adapters of new technologies since the days of Edison and Tesla (they are surely turning over in their hyper-inventive graves!), electric utilities have been late to all the technologies that even their suppliers (ironically) such as GE, Siemens, ABB, FNM so dominate, such as lean management, smart systems, integrated solutions, and machine learning (artificial intelligence).


First, consider NYC: not only were the barrier sands devastated, but the Financial District was blacked out along with much of Lower Manhattan by Sandy.  We continue to be faced with not seeing the lights on, except for emergency power, in every affected skyscraper until January, 2013 at the earliest.


But let’s consider the alternative. What if we had overhead power lines in Manhattan, as in the late 19th Century invention of electric power? Well, the Great Ice Storm of 1888 took care of that. After total destruction of a maze of wires going everywhere above every street, NYC, led by the fore-bearers of Con Edison, as well as GE and Westinghouse, decided to put everything in Manhattan underground. And just like that, blackouts dropped to 1/10th of those in any other US city, and all power was back in all of lower Manhattan the 5th day after the Great Storm Sandy…. Except for the newest climate change problem, sea level rise, which flooded electrical switchgears in basements unfortunate enough to be less than an astounding 14 feet 7 inches above sea level (the storm surge height for Sandy). Even 5 days is a long time, but I’ll ask all readers of this column: What is the time utilities are taking to get your lights back on if you have overhead power lines in NYC, NJ or CT? or VA, NC, SC, GA, FL, AL, MS, or TX these days? For Long Island and NJ it was 14 days? The end of November, December, and some into January!?


Well, it is going to get very cold soon, and what convinced Manhattan to put all its infrastructure underground in 1888 was the Great Blizzard: from power to water, to gas lines, steam and subways, all went underground, and at great cost at that time. Could this be our Clarion Call to break from the “business as usual” storm response of today to the Breakout moment when we realize that business as usual just won’t cut it for our survival as a great city, a great region, a great country, a great planet?  Con Edison, to their credit, is convening a committee to decide. It is always about the cost. $40 billion over 10+ years to put every electrical cable in the Con Edison service area of 10 million customers underground.  But one storm alone, Sandy,  cost that much loss to those same customers, so there is hope that the decision will be made before the next great storm, because it is “a’comin”.  And that time is “a’short”.


Earlier, I brought up Galveston, Texas for a, I hope, powerful reason in this discussion. The largest city in Texas at the time, Galveston, was the Wall Street of the South, but was destroyed by a Great Storm of their own on September 8, 1900. The 8,000+ people killed by that storm, 20% of the islands total population, is still the largest single loss-of-life event from a natural disaster in U.S. history.  The city, and the Army Corps of Engineers, responded as we hopefully are seeing the Obama administration and god-help-us, congress, are doing now for Sandy relief; with an all out effort across party lines to make sure this terrible tragedy does not happen again.  Galveston built a 17 foot-high seawall that has protected the city from subsequent 44 Hurricanes! But they also put all other vital infrastructure underground (natural gas, water, sewage, and yes, electricity).  And they RAISED the height of the city to >10+ feet above sea level (hope that is enough) behind the Seawall by dredging up sand and jacking all remaining structures to enough height so that storm swell around the seawall could not destroy the city.


Hurricane Ike of September 13, 2008 that attacked TX might have done what Sandy did to the NY, CT and NJ shores, but it’s 11-foot storm surge created the 2nd largest Hurricane destruction path to Katrina in New Orleans, and yet Galveston survived thanks to the seawall AND the fact that all power and other infrastructures were already buried underground.


We are now confronted with an even greater threat from Climate Change. The Arctic and Antarctic Ice Sheets are melting – it’s a fact so get used to it! For example, there is finally a Northwest Passage from Europe to China! And Sea Level is rising even faster than predicted. Bigger and more violent Storms than Sandy are imminent in NY, NJ, CT as well as DL, ML, VA, NC, SC, GA, and around the horn of FL to AL, MS, TX and the Gulf of Mexico south of our borders. Seawalls everywhere are not possible, but underground electricity and all pipe-or-wire delivered infrastructures are!

Everywhere! Almost all other vital infrastructures are already underground: water, natural gas, sewers, cable, Internet. That’s why only 25% of New Jersey lost internet, even as the power and phones went out in 50% of homes and businesses in NJ . I don’t count landline phones, which are often carried on those same “Telephone Poles” as the electricity, because cellular service is replacing that old technology, but it is vulnerable to its own new innovation - wireless cell towers. However, the flooding from Sandy came within one foot of knocking out that critical connection of those wireless tower services to the underground fiber optic landlines that transmit all those billions of messages and calls to the rest of the US and overseas.


My challenge to all arguing it is too costly: how long did it take to return your Underground power (5 days tops), versus your Overhead power (2-12 weeks at the earliest) after Sandy?  The excuse to replace downed overhead electrical poles with new poles, in exactly the same places, with overhead cables of exactly the same technology, is always the same from the utilities: COST. They quote the same economic analyses year after year, in state after state, that say it is too expensive for their customers – who ultimately pay the entire cost of restitution of electric service as well as their homes, businesses and livelihoods already. Yet, these economic models NEVER add the cost to those same customers of those lost businesses, lost properties, lost lives from blackouts, and the after blackout fallout. Sandy will cost at least $50 billion to customers of the utilities in NY, NJ and CT.


It is time we ask not only the Army Corps of Engineers to again help save us with seawalls, but the utilities to put everything underground, as well as the subways and tunnels to build gates that stop the flooding (not as impractical as sea-gates). In short, we, the customers, must mandate underground power and other climate-proof infrastructure solutions— countrywide – because electricity, clean water, sewage removal, and natural gas are the most important infrastructures that keep us all alive, day after day, year after year.


Roger N. Anderson is Senior Research Scientist at the Center for Computational Learning Sciences of the Fu School of Engineering and Applied Science, and the Lamont-Doherty Earth Observatory of the Earth Institute at Columbia University, in the City of New York.


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