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080505: When is a Memristor a ReRAM?
Ed’s Threads 080505 Musings by Ed Korczynski on May 5, 2008
When is a Memristor a ReRAM?
HP published that they are the first to have fabricated a novel circuit element first predicted in 1971 called the “memristor.” The HP authors claim that, “until now no one has presented either a useful physical model or an example of a memristor.” HP is certainly leading the world, but as one of many companies working on this technology for resistance-change random-access memory (ReRAM) applications. This spring’s Materials Research Society meeting featured an afternoon session on ReRAM with presentations by HP as well as Fujitsu, FZ Jülich, IMEC, Panasonic, and Samsung. Antique circuit theories are rarely invoked at MRS meetings, so the focus of the ReRAM session was all about how you engineer complex atomic-layer oxide elements. Another sub-session covered organic switching elements for printable ultra-dense memories in the far future. In other memory technology, the usual suspects are still doing the same tap-dances about FeRAM and MRAM, but PRAM seems to have new momentum due to investments by Intel and ST in Numonyx and so may take over some of the mainstream. Robert Muller of IMEC presented fundamentals of ReRAM cells based on Cu+ and Ag+ charge-transfer complexes for memory applications. Using Ag/CuTCNQ/Al structures, Cu+TCNQ- is a solid ionic conductor, and so a potential can reduce alumina to aluminum along with a corresponding oxidation of the “noble” metal on the other side. The main resistance change is expected as an interfacial effect within a few nm gap between the solid ionic conductor and the aluminum electrode, where Cu filaments form as conductors. IMEC has seen retention time of up to 60 hours so far, but theoretically this can be much higher. The integration problem is that TCNQ begins to degrade at 200°C, so another material may be needed for dense IC memories. Z. Wei et al. of Panasonic talked about FeOx ReRAM, as first presented by S. Muraoka et al. at IEDM 2007. Fe3O4 reduces to higher-resistance Fe2O3. Both bipolar and unipolar transitions are possible, however, the bipolar high-resistance state (HRS) degrades in only ~100 hours at 85°C, while the unipolar transition retains high resistance to >1000 hours. Interestingly, the low-resistance state (LRS) of the unipolar mode shows metallic (instead of semiconducting) dependence of resistivity to temperature. Both fast switching and long retention may be achieved by combining bipolar (<100ns>1000 hours @85°C) modes. Herbert Schroeder et al. of Jülich Forshlungszentrum (“FZ Jülich”) showed a simple stack geometry using 100nm thick Pt top and bottom electrodes with a central TiO2 layer 27-250nm thick. As produced, Pt/TiO2/Pt is insulating (in the MΩ to GΩ range) so that “electroforming” is needed. Up to 30mA is needed for the reset current with simple unipolar stacks, though HRS/LRS is ~1000 which is excellent and has been shown with read-out voltages of 0.3V over up to 80 cycles. Bipolar switching has a HRS/LRS of only ~5, but the reset current is merely 1mA and so applicable to real-world circuits. Room-temperature reactive sputtering of Ti results in polycrystalline TiO2 with columnar grains of 5-20nm dia. The possible mechanism of “forming” is the electro-reduction of TiO2 into TiO or Ti which creates oxygen ions to drift to the anode and appear as voids. H. Kawano et al. of Fujitsu Labs (along with the Nagoya Institute of Technology) explained some of the inherent trade-offs in device properties depending upon the top electrode used with Pr0.7Ca0.3MnO3 bipolar switching material. The mechanism for bipolar switching is more complex and the switching speed strongly depends on the electrode material; using Ag or Au as the top electrode results in 100-150ns, while an easily oxidized metal such as Al or Ti results in ~1ms. Ta forms a thinner oxide which allows 100ns switching with HRS:LRS of 10 at 7V, and this ratio was maintained up to 10,000 cycles. With Pt as both electrodes they saw no ReRAM effects. Julien Borghetti of HP Information and Quantum System Lab (IQSL) said that they use a TiO2 target to sputter ~30nm TiOx and after a forming step the HRS:LRS ratio is 1000-10,000 for bipolar switching. After formation, the HRS shows essentially no temperature dependence on the conduction, which implies that tunneling current must be responsible for the conduction. From IV curves at different temperatures and biases, it seems that most of the TiOx has parallel degenerate or metallic states which account for ~200Ω resistance which is present in both the HRS and LRS. Then there is a tunneling gap which accounts for the difference between the two states, and it seems to be <3 nm thick and consists of some defects which assist in the tunneling. Cryogenic tests down to 3°K show resonant tunneling through a degenerate gas of electrons. More details on the HP ReRAM manufacturing process can be found in my recent SST article, “Imprint litho forms arrays for new fault-tolerant nanoscale circuits” (Solid State Technology, April 2008) which summarizes the main information the company has presented at IEDM, SPIE, and MRS conferences in the last half-year. HP has shown how cross-bar circuits built with ReRAM switches can function both as interconnects and as logic elements. The titania/platinum materials set which can provide reversible ReRAM is not ready for production, but alumina/aluminum is ready to go and can provide irreversible effects. HP Corvalis in Oregon, with its old subtractive Al metal fab, has all the processing capability needed to integrate alumina/aluminum ReRAM with traditional CMOS circuitry for FPGA applications. Does calling the fundamental switching element in a ReRAM a “memristor” make it switch any faster or retain a state any longer? HP’s labs and fabs do great work and deserve recognition, but unless HP plans to use memristors as novel circuit elements it’s confusing to use the term for ReRAM memory arrays. One blogging circuit designer has already imaged the possibility of building large-scale analog neural networks out of memristor arrays. Now that we’ve discovered that our ReRAMs could be memristors, the next question is: what do we do with them? —E.K. Labels: FRAM, memory, memristor, MRAM, MRS, PRAM, ReRAM, semiconductor
posted by [email protected]
080505: When is a Memristor a ReRAM?
080331: MRS meeting covers nanostuff and microthings
Ed’s Threads 20080331 Musings by Ed Korczynski on March 31, 2008
MRS meeting covers nanostuff and microthingsOver 4000 researchers were in San Francisco last week for the annual Materials Research Society (MRS) spring meeting, to discuss advances in materials for electronics, energy, health, and transportation. Over 40 technical session run in parallel, with >10 sessions of interest to the semiconductor manufacturing industry at any given time. Theory and results for new IC memory cells, extensions of CMOS logic, and future quantum-dots and nano-rods were shown. Graphene still seems like a possible replacement for silicon in ICs. In his Kavli plenary lecture in nanoscience, Prof. A. Paul Alivisatos of UC-Berkeley described recent work by his group and others on transformations in nanocrystals. Chemical transformations can be used to obtain complex nanocrystalline structures though sequential chemical operations. In an example, CdSe reacted with Ag+ to form Ag2Se which could then be combined with Cd2+ to completely reverse back to CdSe, while the volume of the nanoparticle was completely preserved. Such cation exchanges can occur in semiconductor nanorods and hollow spheres with shape preservation, but when shapes do transform their final forms are currently difficult to predict. Much of the new materials work is targeted toward finding nanoscale structures which can switch between two measurable states to function as memory cells. Two of the newer random-access memory (RAM) cell types under development are phase-change RAM (PRAM) and resistive RAM (ReRAM). With Numonyx now officially launched to commercialize PRAM along with Flash, there were many papers looking at manufacturing process flows to optimize the deposition and programming of the antimony-telluride (SbTe) family of “calcogenide” materials which undergo thermally-assisted transitions between crystalline and amorphous phases. Independent of the MRS meeting, materials supplier ATMI recently announced co-development plans with Ovonyx for calcogenide CVD precursors. ReRAM using metal-oxides as switching elements comes in two fundamentally different variations: one-time programmable through the growth of nano-metallic-filaments, and reversible through ionic transport between electrodes. ReRAM materials may be used in PRAM-like cells, or also used as the switching element in cross-bar architecture arrays. HP Labs, US NIST, and Hokkaido University all showed advances in hybrid circuits built using cross-bar arrays. For extensions of CMOS logic, with a somewhat clear path forward in new materials for high-k and metal gates, a lot of research now centers on doping technologies. G. Lansbergen et al. (B3.7) from TU Delft (The Netherlands) along with Purdue (USA), University of Melbourne (Australia), IMEC (Belgium), and Caltech (USA) showed the ability to work with a single Arsenic dopant atom in a p-MOS finFET; their experiments represent the first evidence of the ability to engineer the quantum state of a single-donor electron by surface gate control. While single-ion doping is way beyond today’s fab specs, more precise control is needed for the placement of often <100 atoms for channels and contacts. Wilfried Vandervorst of IMEC showed that Laser Spike Anneal (LSA) which is essentially “diffusion-less” calls for re-integration from prior rapid-thermal annealing (RTA) schemes where lateral diffusion is significant. Due to the very low thermal budgets needed to form ultra-shallow junctions (USJ), LSA is more subject to pocket dopant fluctuations than spike anneals. Random dopant fluctuations must be controlled, along with structural variations on gate cross-sections which appear as undercuts and footing. LSA helps equivalent oxide thickness (EOT) scaling for gate dielectrics by elimination of a 2-3Å thick re-growth layer. However, to ensure reliability in gate stacks, an RTA step can be added after LSA to improve the situation somewhat. Looking forward to embedded SiGe, LSA so far induces junction leakage and defects gliding along certain crystalline planes which unfortunately relaxes desired strain. LSA for embedded SiC, however, avoids SiC relaxation which improves the strain retention in nMOS. Gate profile control is critical for diffusion-less USJ, which may mean gate-last integation schemes will be easier to integrate. Karuppanan Sheker, of SemEquip, presented on how to use cluster-carbon implants to improve the Si:C layer formation. There is ~2% limit to how much C can be substituted in silicon lattice. At the VLSI Technology Symposium 2007, IBM showed [C]sub of 1.65% with mono-atomic C implants and pre-amorphizing implants (PAI). Using clustered carbon eliminates the need for the PAI and provides [C]sub >2%. The source is two benzene rings in the form of C14H14, which upon striking a silicon crystal in the 6-10keV implant energy range automatically induces amorphization with depth of 20nm-40nm. The greater the amorphous layer thickness the higher the percentage C which can be substitutionally incorporated. Newer finFET architectures, which may first be used for SRAM arrays, require unique integration flows. Mark van Dal, NXP-TSMC Research Center, showed that when implants into fins amorphized the silicon material, the re-crystallization in complex fin shapes results in scattering and other sources of variability. The exact reason for the device degradation is not known, but using either BF2 or B+Ge implants (both of which induce amorphization) result in more transistor variability. At fin widths of 1µm there is no difference, but for fins <0.1µm wide the effect is clearly seen. When non-amorphizing B implants are used, no device performance degradation is observed. — E.K. Labels: CMOS, finFET, graphene, materials research, nano, PRAM, ReRAM
posted by [email protected]
080331: MRS meeting covers nanostuff and microthings
070921: Flash and DRAM rule future of IC memory
Ed’s Threads 070921 Musings by Ed Korczynski on September 21, 2007
Flash and DRAM rule future of IC memory
A one-day technical symposium on “New Frontiers in Memory”, sponsored by the IEEE and Applied Materials, was held Sept. 20th at the Hotel Valencia in San Jose, CA. Amidst the ostentatious splendor of the flashy hotel, a standing-room-only crowd of technologists learned about the leading-edge of manufacturing the densest, fastest, cheapest IC memories. The takeaway theme: The two trains of DRAM and flash memory technologies have long “left the station” and unless and until they stop, other technologies such as phase-change RAM (PRAM) and magneto-resistance RAM (MRAM) will be relegated to niche applications. Sung-Joo Hong, VP of R&D for Hynix, discussed the scaling limits of trench-DRAM technology determined by the control of subtle topography variations inside storage-node trenches. Retention time of the recess cell transistor will be challenged again with the introduction of 1.2V devices. With inherently smaller storage area and higher fields at junctions, extending current device architectures would result in excessively low retention time. The lowest equivalent oxide thickness (EOT) of 3Å in a 50:1 aspect ratio trench is not sufficient for 3Xnm node technology. Selective epitaxy and/or finFET (with p+ poly gates) are possible solutions, though DIBL is an inherent challenge for finFETs. George Samachisa, VP of technology at SanDisk, showed that as flash capacity has improved while cost has dropped, it has come to overlap with hard disk drives (HDD) and DRAM/SRAM. With another 10x reduction in price, SanDisk projects that flash cost/bit could actually be less than DRAM. NAND flash costs ~$10/GB today, with ~$1.0/GB likely in 5-7 years time, and today's capacity of 16Gb/chip is expected to increase to 128-256Gb chips in 5-7 years. To continue scaling, the NAND and controller must work together for defect management, wear-out leveling, cell-cell interference mitigation, file/bad-block management, standard I/O, and DSP error-correction control to enable >2 bits/cell. SanDisk has pushed five generations of technology in just as many years of production. In 2004 most production was 130nm, while by the end of this year the majority will be 70nm, and 2008 will be mostly 56nm with some 43nm in volume. Alternative NAND technologies (SONOS and TONOS) have so far not lived up to expectations, so SanDisk believes that floating gate is still the best candidate for scaling down to the 20nm technology node. Adding SONOS would allow NAND to be scaled one more node to 1Xnm, with 3D technology the likely successor. Prof. H.S. Wong of Stanford U., formerly with IBM's T.J. Watson R&D center, discussed the bleeding-edge of “emerging memories” including change-storage, phase-change, nano-filament formation, ferroelectrics, magneto-resistance, stiction force, and mechanical deformation. Wong cautioned that any researcher observing hysteresis in physical phenomenon is tempted to claim a "new memory technology" -- but density, scalability, and manufacturing cost constraints tend to eliminate most from serious consideration. Tom Andre, Freescale Semiconductor's head of toggle MRAM technology, explained that 0.18µm MRAM technology provides data retention of >20 years and unlimited endurance at 125°C for a 4Mb toggle MRAM running on 3.3V power supply and 26mm2 chip size (based on a 1.26µm2 cell size). The market space for fast and non-volatile memory allows for a price of US$4/Mb. Spin-torque MRAM, as opposed to the toggle variant, allows for more efficient writing based on current-density instead of energy transferred through a field. Distributions of write-currents can be a problem, particularly for the high-end where excessive currents can induce breakdowns. PRAM seems promising, and the fact that ex-Intel-Flash-leader and CTO Stefan Lai has joined Ovonyx is encouraging, but this technology has been pushed for nearly 40 years by Energy Conversion Devices, Ovonyx's parent company. (This time for sure…) Samsung’s 512Mb PRAM in 90nm technology uses PN diodes, complex top contacts, and other unique processes on top of standard CMOS. Intel plans for PRAM production, too. Metal-oxide memories have been shown with NiO, TiO, Nb2O5, Al2O5, Ta2O5, and Cr-doped perovskites. The exact mechanism is not clear, but some manner of conductive filament formation seems to be involved. Consequently, the on-current should be area-independent while the off-current should be area-dependent. Solid electrolytes such as Cu-WO3 and Cu-Cu2S could be used in the future, and theoretically scaled down to a single-atom between electrodes. HP’s crossbar nano-array architecture might fit into this categorization, too. Any new memory technology must meet a market need, and must compete with DRAM and flash in terms of cost and functionality. “There’s a lot of room to scale DRAM before we need new memory technology,” said Applied Materials Fellow Reza Arghavani, in an exclusive interview with WaferNEWS. Arghavani points out that equipment companies can bring to memory manufacturing innovations that have been in use in logic fabs for generations, such as copper interconnects, epi-layers, HK+MG, and low-k dielectrics. “They have to be re-optimized and re-integrated, but fundamentally they are the same technologies,” he said. Charge-trap memories are just like HK+MG stacks, in the need for work-function engineering of the materials interfaces, he pointed out. “The physics of it is identical.” For at least the last few nodes, logic has driven thin-films and new materials development, while memory has driven lithography development. “Flash is driving litho resolution, while overlay is currently being driven by DRAM,” clarified Rudi Hendel, Applied Materials' managing director, technology programs, in an exclusive interview with WaferNEWS. Humans like to sort and store information, and the ever-greater ability to store data in digital form continues to spur demand for IC memory. SanDisk presented recent data (May 2007) from Gartner Dataquest that forecasted NAND bit demand will increase 40x from 2006 to 2011, with major demand for PC, mobile phones, USB, and media players. In the last ten years, flash has already replaced a host of older storage mediums (35mm film, floppy/Zip/Clik/tape drives) and is well on the way to replacing CDs and ultra-small HDD (<1.3”). The message is clear -- other promising memory technologies have a tough train to catch. –E.K. PS A comment (below) that this blog entry does not distinguish between stand-alone and embedded applications is certainly correct; stand-alone memory IC technology can be more easily compared in terms of cost/density/performance, while embedded applications must consider additional cost and performance increases. Such analysis is a bit beyond the scope of what can be covered in a relatively short blog entry. Labels: DRAM, flash, future, IC, memory, MRAM, PRAM
posted by [email protected]
070921: Flash and DRAM rule future of IC memory
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Ed's Threads is the weekly web-log of SST Sr. Technical Editor Ed Korczynski's musings on the topics of semiconductor manufacturing technology and business. Ed received a degree in materials science and engineering from MIT in 1984, and after process development and integration work in fabs, he held applications, marketing, and business development roles at OEMs. Ed won editorial awards from ASBPE, including interviews with Gordon Moore and Jim Morgan, and is not lacking for opinions.
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